Innovate T5 Full Spectrum Optical Emission Spectrometer adopts the international standard of design and manufacturing technology. It uses the most advanced CMOS signal acquisition device from Japan Hamamatsu Co. Each CMOS can set the number of sparks separately. It adopts vacuum light chamber design and full digital excitation light source.. This CMOS Spectrometer is not only contain the feature of full spectrum of CCD spectrometer but also have the advantages of PMT spectrometer which has very low detection limit for nonmetallic elements. The design of the whole machine is reasonable. It also has many advantages such as easy operation, high accuracy test result, long-term stability etc.
|High Performance Optical System||The arc flame generated by the excitation of optical system is directly introduced into the vacuum optical chamber by the lens which realizes the optical path through and effectively reduces the loss of the optical path.|
|High precision CMOS detector can accurately measure the nonmetallic elements such as C, P, S, As, B, N and all kinds of metal elements.|
|The test results are accurate, reproducible and long-term stable.|
|Automatic Optical Path Calibration||Automatic optical path calibration.Optical system automatic spectral line scanning to ensure the correctness of the receiving and eliminating the tedious peak scanning work.|
|The instrument automatically identifies a particular spectral line and compares it with the original storage line, determines the drift position, and finds out the current pixel position of the analytical line for measurement.|
|Design of Plugged Lens||The vacuum optical system adopts unique incident window and vacuum isolation which can be operated in the working state of the vacuum system. The optical lens adopts a plugged lens structure which is convenient for daily cleaning and maintenance.|
|Vacuum Chamber Integration||The unique structure of the light chamber makes the volume of the vacuum chamber smaller and the vacuum pumping time is only 1 / 2 compared with the ordinary spectrometer.|
|The integrated design and high precision processing of vacuum chambers ensure the vacuum status more durable.|
|Vacuum Anti-oil Technology||Multistage isolation vacuum anti-oil technology adopts vacuum pressure differential valve to ensure the vacuum light chamber and vacuum complete isolation when the vacuum pump is not working.|
|The vacuum oil filter device is added in the middle to ensure that the vacuum pump oil does not enter the vacuum chamber and that the CMOS detector and optical elements work in a reliable environment.|
|Open Spark Table||The flexible sample clamp design of the open spark table is designed to meet the sample analysis for various shapes and sizes at the customer site.|
|The minimum analysis of the wire can reach 3mm using a small sample clamp .|
|Jet Electrode Technology||Using the most advanced spray electrode technology in the world and using tungsten electrode.Argon jet flow will be formed around the electrode under the excited state.So the excitation point will not be in contact with the outside air during the excitation process and the excitation accuracy will be improved.|
|By a unique argon gas design, greatly reduce the amount of argon gas consumption and save the customer’s cost.|
|Integrated Gas Path Module||The air path system adopts the free maintenance design of the gas path module instead of the solenoid valve and the flow meter. The self-blowing function of the electrode creates a good environment for the excitation.|
|Digital Excitation Light Source||Digital excitation light source adopts the most advanced plasma excitation light source in the world. The super stable energy is released in argon environment to stimulate the sample.|
|The full digital excitation pulse is used to ensure the ultra-high resolution and high stability output of the sample plasma.|
|The parameters of the light source can be adjusted arbitrarily to meet the excitation requirements of various materials.|
|High-speed Data Acquisition||The instrument adopts high performance CMOS detector and each CMOS has the function of collecting and analyzing the data. It can automatically monitor and control the operating state of the modules such as temperature, vacuum, argon pressure, light source, excitation chamber etc.|
|Ethernet Data Transmission||The Ethernet card and TCP/IP protocol are used between the computer and the spectrometer to avoid the disadvantages of electromagnetic interference and optical fiber aging. At the same time, the computer and printer are completely external which is convenient to upgrade and replace.|
|Remotely monitor the instrument status, multi-channel control system and monitor all instrument parameters.|
|Prefabricated Working Curve||With different materials and grades of the standard library, the factory prefabricated work curve before delivery which is convenient for installation and commissioning in order to timely production.|
|The analysis program will be different according to the metals and elements.The excitation and test parameter of the instrument has been adjusted well before delivery. According to the analysis program, the optimal test condition can be automatically selected.|
|The scope of analysis is attached to the specification and can be freely drawn or extended according to the standard sample supplied by the user.|
|Fast Analysis Speed||The analysis speed is very fast. It only takes 20s for one test.|
|According to different analysis materials, by setting pre-burning time and measuring time, the instrument can achieve the best analysis effect with the shortest time.|
|Multi-matrix Analysis||The optical path design adopts a compass structure.The detectors are arranged alternately up and down so that all the spectral lines are received. Even though the hardware facilities are not added, the multi – matrix analysis can be realized.|
|It’s easy to add matrix, material types and analytical elements without hardware cost according to production requirements.|
|Software System||The instrument operation software is completely compatible with Windows7/8/10 system.|
|The software is easy to operate even if no spectrometer knowledge and operational experience.Only after simple knowledge of training can be used.|
1) Specifications and Technical Parameters
|Analysis Matrix||Fe, Al, Cu, Zn, Ni, Pb, Mg etc.|
|Analysis Time||According to the sample type, normally is 20s.|
|Working Power||（220±20）V AC，（50±1）Hz，Single-phase power supply with protective grounding.|
|Argon Gas Purity Requirement||99.999%|
|Argon Gas Inlet Pressure||0.5MPa|
|Argon Gas Flow Meter||Excitation flow rate 3.5L/min，Maintain flow rate 0.4L/min，Standby flow rate 0.1L/min.|
|Maximum Excitation Power||400VA|
|Standby Average Power||100VA|
|Light Source Type||Pulse synthesis all digital light source (programmable pulse all digital light source)|
|Discharge Frequency||Max 1000 Hz|
|Discharge Current||Max 400A|
|Spark Excitation Pulse||20～230V|
|Arc Excitation pulse||20～60V|
|Spark Table Hole Diameter||12mm|
2) Optical System
l Full spectrum optical system with lpa-Runge structure
l Wavelength Range: 140～680nm
l Multiple high performance CMOS detectors
l Resistance to environmental temperature change
l Integrated optical chamber design, CMOS detector ensures short wave to achieve the best performance.
l Constant temperature control of optical room. Temperature is 36 ℃.
3) Sample Spark Table
l The special design of the excitation chamber makes the cleaning of the sample excitation chamber more convenient.
l The optimized argon gas path is designed to ensure the effective cooling of the firing station and the effective entry of metal dust into the filter during the excitation processwhich makes the sample excitation more stable and greatly reduces the intake of metal dust by the human body. It’s for protect the health and safety of operators.
l Smaller excitation space which makes less argon consumption.
l Sample fixture which is easy to use.
l The electrode has the function of self-blowing which makes the life of electrodelonger and much easier to clean the electrode.
l The size of 13mm excited pore is more favorable for sample analysis.
l The open sample generator can be used for the analysis of samples of various sizes and shapes.
l The design of lens structure makes the lens disassembling and wiping more convenientand argon washing design can prolong the lens cleaning cycle.
4) Digital Light Source
l Pulse synthesis full digital light source (programmable pulse full digital light source) . The highest frequency up to 1000 Hz.
l High energy pre-combustion technology
l Optimal design of control and power circuit and perfect excitation safety protection function.
l Provide optimal spark, arc or combination excitation waveform for different analysis samples.
l Discharge Current：max 400 A
5) Data Acquisition System
l High performance DSP processor with ultra high speed data acquisition and control function.
l Single spark acquisition and spectral delay acquisition to achieve more optimized element content measurement.
l External computer (user optional)
l High speed Ethernet data transmission
6) Analysis Software
l Graphical Analysis Software based on Windows operating system, convenient and practical.
l Complete automatic system diagnosis function.
l Perfect database management function, easy to query and summarize data.
l Intelligent correction algorithm to ensure the stability and reliability of the instrument.
l Complete spectral line information and interference deduction algorithm to ensure analysis more accurate.
l Adapting to the latest Windows operating system.
7) Main Core Components list and Origin
|9||Digital Light Source Modular||Jiebo||Jiebo|
|10||Master Control and Data Acquisition||Jiebo||Jiebo|
|11||Vacuum Pump||Ulvac||China (Japanese sole proprietorship)|
|12||Vacuum Optical System||Jiebo||Jiebo|
|13||Firing Station Module||Jiebo||Jiebo|
|Standard Samples||National Standard||China or Foreign brand|
* Foundry Metallurgical Industry
T5 is a quick assistant for rapid quantitative analysis and metal material quality monitoring in front of metallurgical furnace. Its analytical precision can meet the requirements of laboratory level with stable and reliable data. T5 is applied to incoming materials inspection and quality control for metallurgy, casting, machining and other industries.
T5 provides production guidance for metal parts manufacturing and ensure that the quality of critical metal parts meets application requirements. T5 has advantage of high analysis precision, low detection limit and fast analysis speed. It can provide brand identification and element detection, product quality control.
* Laboratory Research
In the development of alloy materials, the ratio of raw materials to distribution is required. T5 can help to improve the quality of alloy materials and provide material basis for advanced equipment manufacturing.